AI-Driven Parametric Design, Simulation, and Smart Manufacturing Using Open-Source Tools
This course provides a hands-on approach to automating the entire product development workflow using open-source tools. Participants will learn how to generate parametric 3D CAD models with AI, perform automated FEA and CFD simulations, optimize CNC toolpaths, simulate robotic assembly, and implement AI-driven quality control. The course integrates FreeCAD, OpenFOAM, CalculiX, PyCAM, Gazebo, ROS, and OpenCV to create an end-to-end AI-powered digital manufacturing process.
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Course Duration:
36 hours
Level:
Intermediate to Advanced
Course Objectives
By the end of this course, participants will be able to:
Automate parametric CAD modeling using AI and FreeCAD
Perform AI-driven FEA & CFD simulations with CalculiX and OpenFOAM
Generate CNC toolpaths automatically using PyCAM and FreeCAD Path Workbench
Simulate and optimize robotic assembly using Gazebo and ROS
Implement AI-powered defect detection with OpenCV
Utilise digital twins for real-time production monitoring
Prerequisites
Basic knowledge of CAD, FEA, CFD, and CNC machining
Familiarity with Python scripting for automation
Understanding of robotics and manufacturing workflows
